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September 2005

Focus on 8D Problem Solving

Why Use a Structured Problem Solving Process?

by Ray Mikulak

A structured approach to problem-solving helps build a common language throughout an organization and improves organizational effectiveness.  That's because all employees follow the same roadmap to solve problems. In addition, by learning how to use the various problem-solving tools and when and where to apply them, employees will become more efficient problem-solvers. A standardized problem-solving approach will help assure a focused problem definition, use of data to find the true root cause of the problem, and a realistic process for implementing a robust solution.  The bottom line is long-lasting results, not just a quick fix.

Is the 8D process the best problem-solving model? If your organization is already successfully using a different model, by all means, stick with what you are using! But if you have not standardized on an approach, the 8D process is a good choice. Most people find the 8D process straightforward and easy to use. The 8Disciplines are: 1: Use a Team Approach, 2: Describe the Problem, 3: Interim Containment, 4: Define the Root Causes, 5: Develop Solutions, 6: Implement the Solution, 7: Prevent Recurrence and 8: Congratulate the Team.

Why do I like the 8D model? I especially like the attention the 8D process draws to the 3rd and 8th disciplines. The 3rd discipline, Interim Containment, is an implied step in many models but problem-solvers may gloss over this important step or skip it all together. I like the fact that Interim Containment is a formal discipline in the 8D model.  After all, while it is crucial to ultimately take the time to find the root cause of a problem, there is often a real business need to immediately address a problem using a quick fix that treats the symptom and not the root cause (what we call "stopping the bleeding").  Likewise, having a formal discipline (the 8th Discipline) to congratulate the team is a plus; it is too easy to “forget” to thank those that worked so hard to solve a problem in the rush to close out the project and move on to the next one.

For more information on Problem-Solving, please visit our Problem-Solving Resource Center.

Ray Mikulak is president of Resource Engineering, Inc.  You can contact him at 800-810-8326 or 802-496-5888 or by e-mail.


Product Focus from Carolyn Burke

8Discipline Web- and Computer-Based Training

Our 8D computer-based training program provides comprehensive training in the 8Discipline problem-solving process. With 8D Problem-Solving you will not only learn a systematic way to tackle problems but have access to tutorial on 48 problem-solving tools as well.

8D Problem-Solving has two units: Getting Started and the 8Discipline Process. The Getting Started unit focuses on the importance of data in any problem-solving process and the role of teams versus individuals (working alone) in solving problems. In Unit 2, the 8Discipline Process, there are eight lessons, one for each discipline.

At the end of each unit, learners take the "Challenge" to test their comprehension of the body of knowledge covered in the unit. Want to try out a free lesson on 8D Problem-Solving? Click here.

Carolyn Burke is Sr. Customer Service Representative.  She can be reached toll free directly at 866-791-1003 or by e-mail.

Ask Robin

8D and DMAIC - What's the Difference?

One of the most frequent questions we get from people new to Quality Improvement: What in the heck is the difference between 8D and DMAIC problem-solving methods?

First let's talk about what the similarities are between 8D and DMAIC. Both are step-by-step problem-solving methods. The 8D Problem-Solving approach has...you guessed it...8 steps! DMAIC has just five phases, but they happen to make up the acronym DMAIC - Define, Measure, Analyze, Improve, and Control.

OK, so what are the differences between 8D and DMAIC? There are probably people who would argue that there are LOTS of differences between the two. But, as we see it, the biggest difference is in Step 3 of the 8D process: Implement and Verify Interim Containment.

There is not a comparable explicit step in the DMAIC process. One downside to Interim Containment is that it can give you a false sense that the problem is solved and that you can move onto the next problem. Interim Containment is typically a quick and dirty band aid approach to addressing the symptoms of a problem and not the root cause. But, the reality is that if a business problem is serious enough, it merits a band aid to "stop the bleeding." Then it is up to the team to complete the rest of the 8D process including removing the "band-aid" once the root cause is found and addressed.

Which is Best? 8D or DMAIC?

So, which method is best? Some would swear by 8D while others would swear by DMAIC. Our thoughts are:

  • Both processes can generate huge improvements for an organization.

  • Anything is better than nothing!

  • Pick one approach or the other or select from one of the many other structured problem-solving approaches that focus on data collection, data analysis, and prevention of recurrence.

  • Stick with the same approach throughout a corporation to build a common understanding of the process and terminology throughout the organization.

  • If necessary, alter the process to meet your organization's needs, but don't cut out any of the steps in either process - they are critical to getting to the root cause of a problem.

Because many of the core elements of problem-solving are the same, much of the information you learn about 8D Problem-Solving will work regardless of the specific problem-solving process.

Robin McDermott is director of training for Resource Engineering, Inc.  You can contact her at 800-810-8326 or 802-496-5888 or by e-mail.


FREE!  8D Problem-Solving Worksheet

Our 8D Problem Solving Worksheet will walk your team through each of the steps of the 8D problem-solving process.  It serves as a handy reminder of each of the steps and challenges team members throughout the process to assure they are working toward an effective and lasting solution to the problem.  To download the 8D Problem-Solving Worksheet, go to our Problem-Solving Resource Center.  In addition to this worksheet you will find lots of other helpful forms and checklists as well as a summary of each of the 48 most frequently used Problem-Solving Tools and Techniques.


What's New?  Check out our new Problem-Solving Resource Center.  It's FREE and has lots of helpful information for people just learning about Problem-Solving as well as some interesting information that folks who have been doing structured Problem-Solving for years should find interesting.


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© 2005 Resource Engineering, Inc. All rights reserved. Please contact the editor with comments about this newsletter