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Lean Manufacturing Checklists and Forms

 

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The Seven Wastes

The 7 Wastes

Some Related Questions

1. Waiting

Can some tasks be done in parallel rather than in series?

2. Transportation

Can the process be configured to move product to the next operations (rather than have people do the moving)?

3. Processing Itself

Can some tasks be combined or eliminated?

4. Motion

What aids, such as fixtures, new equipment, or special tools, could speed up the process?

5. Poor “Quality”

Where can mistake-proofing be used to eliminate or reduce errors or rework?

6. Inventory

Is WIP (inventory) needed just-in-case or can we operate without it?

7. Overproduction

Can the operation produce to order rather than produce for inventory?

In a broad sense, waste can be considered as any activity or resource in an organization that does not add value to an external customer. 

The seven wastes can be applied to a warehousing situation, an office (substituting documents for products), transactional or support service activities, and many other work functions that are not necessarily manufacturing or operational in nature.


The information in this form is from the Lean Reference Guide

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